Airbus A350 XWB

Project Support (2008-2010)

A350XWB-900 Wingbox Rib F&DT analysis

  • F&DT analysis for A-Maturity (Damtol)
  • Thermal stress analysis of wing box ribs, evaluation of mechanical and thermal interface loads
  • Parametric NLFEM automated analysis for different rib feet configurations using ABAQUS to investigate prying effects on local maximum stress

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Project Support (2010-2011)

A350XWB fuel and inerting system connector

  • Proposing Fatigue analysis method for Airbus A350XWB Fuel and Inerting System connectors
  • Generating automated parametric FEM for calculating stress concentration factors for different size and thickness of fuel connectors
  • Sizing Fuel system connectors for static, dynamic, fatigue and SEI loading

Project Support (2011-2012)

A350XWB-900 Wingtip-Winglet

  • F&DT analysis of A350XWB-900 wingtip and winglet parts i.e. wing tip rib posts analysis, fastener fatigue, Composite panels and buttstraps
  • Writing PSS and stress dossier for F&DT analysis for delivering the work to FACC and then to Airbus
  • F&DT analysis and reporting of A350XWB-900 wingtip and winglet test rig, including transition zone (rib27 to rib 33) and Triform and Cruciform, all the metallic and composite parts

Project Support (2013-2016)

A350XWB-1000 Fixed Leading Edge and Front Spar

  • Providing support to Airbus RSPs for F&DT B-Mat calculations
  • Supporting Loads, FESPS and spectrum quality gate reviews
  • Generating correlation tables for High Lift Devices spectrums
  • Reviewing C-Maturity F&DT calculations for Front Spar metallic parts and fixed leading edge
  • Proposing new approach for root joint corner fitting calculation to reduce conservatism and avoiding changes in interface drawing
  • Writing root joint lower corner fitting fatigue analysis procedure for C-Mat calculation to harmonize the fatigue calculation across the wing
  • Providing Airbus RSPs with work around and technical support whenever sufficient information is not available for detailed F&DT analysis
  • Reviewing and checking interface loads for quality before transferring them to the other partners
  • Leading A350XWB-1000 root joint F&DT analysis performed in Airbus for drawing sign off

Production Support (2013- 2015)

Rear Spar and Fixed Trailing Edge

Validated stress justification reports for the A350 concessions and repair instructions for composite rear spar and metallic rib posts and attachments. Some specific divergences and defects are summarized as follows:

  • Detectable defects such as delamination around holes and in skin, volume/layer porosity, edge delamination, skin-stringer disbonding, thickness deviation, scratches (where structural plies affected), prints (mark on the surface under which fibre is undulated because of inclusion of foreign body), defects in the radii (waviness, ply folding/wrinkle, separation between layers, porosity, resin rich area) and cure cycle deviation.
  • Non-detectable defects such as out of plane undulations, gap/overlap between UD tows, fibre deviation.
  • Oversize hole, double hole (oval hole), break-out, edge distance, deep countersunk, pipped hole.

Project Support (2009)

Outboard Flap Lugs and Pins and their Back-up Structures

  • Detail static strength and fatigue and damage tolerance analyses for front/rear Lugs and Pins and their Back-up Structures at the Tracks 3 and 4 under failsafe and intact primary load path conditions.

Project Support (2009)

Outboard Flap CFRP Spars and Trailing Edge

  • Detail stress analysis and sizing of the CFRP Spars and Trailing Edge sandwich construction parts with metallic faceplates and honeycomb cores.

Work Package (2008- 2009)

Inboard Flap CFRP Spars, Form Ribs, Load Introduction Ribs, Support End Ribs and Trailing Edges

OE was responsible for preliminary sizing and strength justification of the CFRP Spars and Form Ribs, all metallic Load Introduction Ribs with fail-safe requirements and Support End Ribs, Trailing Edge sandwich construction parts with metallic faceplates and honeycomb cores and all their attachments to upper and lower covers for the A350 XWB aircraft inboard flap. The detail stress analyses were all being carried out in accordance with Airbus requirements.

Work Package (2008- 2009)

Outboard Flap CFRP Spars, Form Ribs, Load Introduction Ribs, Support End Ribs and Trailing Edges

OE was responsible for preliminary sizing and strength justification of the CFRP Spars and Form Ribs, all metallic Load Introduction Ribs with fail-safe requirements and Support End Ribs, Trailing Edge sandwich construction parts with metallic faceplates and honeycomb cores and all their attachments to upper and lower covers for A350 XWB aircraft outboard flap. The detail stress analyses were all being carried out in accordance with Airbus requirements.

Project Support (2005-2006)

Inboard Flap Covers in laser beam welded skin-stringer configuration

Detail stress analysis performed in order to size the upper and lower covers of the inboard flap of the A350 aircraft based on laser beam welded skin-stringer configuration made in AlMgSc alloy. In comparison with the A340-600 inboard flap baseline design, the total potential weight savings were determined. All design, manufacturing, fatigue and strength requirements (static yield and ultimate strength, local skin and stringer buckling, global skin-stringer buckling and post-buckling, crippling and the diagonal tension effects) were taken into account.